Clay PCB Tutorial

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TLDR

  • Feminist hacklab Mz* Baltazar’s Lab built ATmega328P-compatible PCBs from wild-dug clay, open-fire kiln, and urban-mined silver paint.

Key Takeaways

  • Base substrate is locally sourced natural clay, shaped with a hexagon tile cutter, dried for 24 hours to two weeks, then fired at ~700°C in a backyard wood fire.
  • Circuit traces are hand-painted with silver paint made from waste silver powder collected by jewellers, chosen because it survives 700°C and stays conductive despite oxidation.
  • ATmega328P chips salvaged from broken Arduino Uno boards are reused; the project explicitly targets conflict-mineral reduction in electronics.
  • A 3D-printed stamp imprints the circuit layout directly into wet clay before drying, eliminating the need for chemical etching or photoresist.
  • Hexagonal tile format was intended to allow boards to tile together electronically, but was abandoned because straight edges proved too inconsistent with this material.

Hacker News Comment Review

  • The core technical debate is whether the clay substrate adds any sustainability benefit at all: multiple commenters argue point-to-point or wire-wrap soldering eliminates the need for any substrate, making the clay PCB a greenwashing layer on top of an unnecessary step.
  • Commenters explored lower-energy alternatives that skip the kiln entirely: wood plank substrates with copper tape, pine rosin adhesive for copper laminate, and air-drying clay with a finer-grained 3D-printed or CNC stamp.
  • The project connects to a documented lineage of lo-fi PCB alternatives, including MIT Media Lab’s High-Low Tech group and kit-of-no-parts work from Hannah Perner-Wilson and Leah Buechley circa 2010.

Notable Comments

  • @jna_sh: Participated in the workshop at Creative Coding Utrecht; clay sourced partly from Vienna metro excavations – confirms the local-mining ethos is practiced, not just claimed.
  • @atoav: Electronics lab perspective: “Better than a greenwashed alternative is to avoid using material that is not necessary” – flags that durability calculus (one lasting board vs. ten disposable ones) matters more than substrate choice.
  • @itsdesmond: Directly links to MIT Media Lab High-Low Tech group and copper-electroplated clay dead-bug circuits as prior art.

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